Plastic deformation of the section

During the Virtual Crash Test the plastic deformation is only superficial.

Material distribution

Toe geometry

The new geometry of the putale is well within the prescribed limits and there is no risk of breaking. Tensions and resistance to stresses are better distributed than before.

Riduzione del peso

Aluminum Avional

DESIGN

Using the topology and shape optimization process, areas that do not contribute to structural strength are identified.

Von Mises resistance criterion mapping
Plastic deformation mapping

With us
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We are the only ones to produce even small sizes, even women can have safe and light shoes, to be worn even in the office. Our tips are 2 times lighter than steel and less bulky than plastic but are just as robust.

We have 4 tip types and sizes 5 to 12, it's easy for you to choose the right tip with our designs and samples.

If you want we can produce "your" toe that will be yours alone, to make shoes more and more comfortable and beautiful, because our technology allows it.

It will be easier for you to produce your shoes because our toecaps are born from cast alloy and thus have a stable shape with a form tolerance of 0.1mm instead of 0.4mm or even 0.7mm from other manufacturers.

Our technology allows us to use the material only where it is needed, we avoid unnecessary material costs and we reduce weight. Our lightest tip weighs 52 grams and the heaviest only 68 grams.

We are the only ones using a common aluminum alloy, known in the market and easy to produce. In this way we guarantee the safety of production and the stability of a company that grows by 30% every year.

For your and our safety, we destroy over 15,000 pairs of tips per year with technological tests.

We also have the necessary experience to ship tips all over the world because we are already doing it.

If you have a need we will answer you immediately, if you have a problem we will help you solve it.

We prefer to do it right now and not waste time and resources with lots of practical tests. This is why we design the tips with CAD and check them with FEM technology before the construction of the mold. We simulate the resistance of the tip and if necessary we modify it to have the ideal performance.

We build our molds ourselves, only with high quality steels and we test them directly in production to be sure of the production capacity.

Once the production batch is finished, we check all the molds, clean them and if necessary we revise them with our specialized staff.

We produce the aluminum alloy internally only with primary aluminum. We chemically analyze each batch of aluminum alloy produced in our laboratory. Of course, we keep the analysis data for many years.

We manufacture all of our tips in-house and weigh them all as soon as they are produced. Only the tips with the right weight continue in subsequent processing because the weight is one of the quality guarantees of the toe. We guarantee the weight with a tolerance of +/- 3.5 grams.

Simulation

The simulation was carried out in accordance with the European legislation; the tip was positioned tangent to a 90 ° test device. This simulation device weighs 20 kg and is a wedge positioned at 90 ° shaped with a 3mm radius in the impact area. It is released from a height of 1 m with an impact energy of 200 J.ato da un'altezza di 1 m con una energia di impatto di 200 J.

All our models are certified according to the EN 12568: 2010 standards by the CIMAC center specialized in footwear application materials.

We keep the tested and destroyed tips for over 2 years, finally we compile a report with the results that we archive.

We test the finished product in the company: for each production batch we submit 80 pairs of tips for each size to the 200 Joule crash test.

Before packing, we check all the tips with expert staff. This is why our percentage of outgoing waste is almost zero.

In a short time and at the latest within 36 hours, we will agree with you the date of shipment of the material. We also plan deliveries over 3 months in advance.

If you want to have technological news on the tips you have received, please provide us with the transport document number and we will tell you with which alloy casting we made the tip, when it was made and above all what are the results of the tests crash.oule.